The production process of nail art lamps, involves several key stages, from component sourcing and assembly to quality control and packaging. These lamps utilize ultraviolet light to cure gel nail polish by initiating a process called polymerization, where liquid gel is transformed into a solid, durable state.
1. Design and Sourcing
- Design: Engineers design the lamp’s physical structure, including housing, reflectors, and internal components, considering factors like size, aesthetics, and functionality.
- Procurement: Manufacturers source necessary parts such as LEDs, plastic raw materials, electronic components, other auxiliary materials.
Raw Materials
2. Processing and assembly:
- Injection Molding: Mold the raw materials into different types of nail lamp components.
Injection Molding
- SMT: Place electronic components (such as chips, resistors, capacitors, etc.) precisely onto the surface of the circuit board (PCB) using fully automatic equipment.
SMT
- Lamp Assembly: LED UV nail lamps are assembled by soldering LED onto a circuit board and connecting them to a power source.
Assembling
3. Testing and Quality Control
- Light Output Testing: The light output of UV LED lamps is rigorously tested to ensure it falls within the specified wavelength range for effective gel curing. We use a mixture of wavelengths of 365 nm+ 405 nm, which can help cure various nail polishes, including those containing ester groups and those without ester groups. At the same time, it can also reduce the harm of ultraviolet A waves to the skin.
- Safety Testing: Electrical safety tests are performed to ensure the lamp meets safety standards.
- Durability Testing: Lamps are tested for durability and longevity under various conditions, including prolonged use.
- Visual Inspection: A thorough visual inspection is conducted to check for any defects in the assembly or casing.
Aging Test
4. Packaging and Distribution
- Packaging: Lamps are carefully packaged to prevent damage during shipping and handling.
Packing
- Distribution: The packaged lamps are then distributed to retailers and consumers.
Warehousing
The significance of a factory lies in defining quality through precise processes
A high-performance, safe and reliable LED UV nail lamp, it embodies cutting-edge optical technology, meticulous industrial quality control and a responsible attitude towards users’ health.
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